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Natural Science Forum / Physics / Acoustics / August 2007



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Conductive epoxy sources

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mike - 30 Aug 2007 22:34 GMT
I'm looking for sources of conductive epoxy to be used in the manufacture of
power transducers.
 Have used impregnated mesh style that must be kept very cold before heat
cure,
and two part epoxy. These are silver filled. Most have higher conductivity
than
needed (more silver). Looking for very thin bonds and low loss.
                                                Thanks, Mike
Angelo Campanella - 31 Aug 2007 03:01 GMT
> I'm looking for sources of conductive epoxy to be used in the manufacture of
> power transducers.
>   Have used impregnated mesh style that must be kept very cold before heat
> cure, and two part epoxy. These are silver filled. Most have higher conductivity
> than needed (more silver). Looking for very thin bonds and low loss.

Suggest you mix your own. Look for conducting powders of the finest
grain size.. Talk to paint companies.. When I was young, "Bronze" paint
was made by the painter from fine bronze powder almost dust-like, mixed
into varnish.. It could raise a broze cloud of haze by dropping it from
soem height (kid's fun).  Aluminum seemed similar then to me.

Angelo Campanella
amdx - 31 Aug 2007 12:42 GMT
>> I'm looking for sources of conductive epoxy to be used in the manufacture
>> of
[quoted text clipped - 11 lines]
>
> Angelo Campanella

Interesting idea, I'll look into that.
Any ideas on getting a very thin bond? We have used a spinner to spread
the glue with some success.
                                    Thanks,
                                              Mike
dvt - 31 Aug 2007 13:02 GMT
>>> I'm looking for sources of conductive epoxy to be used in the manufacture
>>> of
[quoted text clipped - 16 lines]
>                                      Thanks,
>                                                Mike

What is your substrate? Fired on silver usually requires temps of
600-900°C, but it sticks well to ceramic. I haven't found a conductive
epoxy that withstands the temperatures and forces encountered in a high
power transducer, so I'd love to hear about it if you find one.

Signature

Dave
dvt at psu dot edu

Everyone confesses that exertion which brings out all the powers of body
and mind is the best thing for us; but most people do all they can to
get rid of it, and as a general rule nobody does much more than
circumstances drive them to do. -Harriet Beecher Stowe, abolitionist and
novelist (1811-1896)

GregS - 31 Aug 2007 13:11 GMT
>>> I'm looking for sources of conductive epoxy to be used in the manufacture
>>> of
[quoted text clipped - 15 lines]
>Any ideas on getting a very thin bond? We have used a spinner to spread
>the glue with some success.

Conductive thermally I guess. I have used diamond dust with regular thermal
epoxy. Diamond being the best conductor of heat plus its insulating qualities
enables very thin coatings.

greg
GregS - 31 Aug 2007 13:14 GMT
>>>> I'm looking for sources of conductive epoxy to be used in the manufacture
>>>> of
[quoted text clipped - 19 lines]
>epoxy. Diamond being the best conductor of heat plus its insulating qualities
>enables very thin coatings.

there was a company making the "best" thermal epoxy using some kind of carbon
rods, or something like that.

greg
GregS - 31 Aug 2007 13:19 GMT
>>>>> I'm looking for sources of conductive epoxy to be used in the manufacture
>>>>> of
[quoted text clipped - 22 lines]
>there was a company making the "best" thermal epoxy using some kind of carbon
>rods, or something like that.

Probably too expensive, but there is a company who makes diamond wafers
specifically for electronics.

greg
amdx - 31 Aug 2007 18:02 GMT
>>>> I'm looking for sources of conductive epoxy to be used in the
>>>> manufacture
[quoted text clipped - 27 lines]
>
> greg

Hi greg,
 No, the epoxy needs to be electrically conductive, but thermal
conductivity
is a plus.
Angelo Campanella - 31 Aug 2007 19:24 GMT
>   No, the epoxy needs to be electrically conductive, but thermal
> conductivity is a plus.

Clearly, the two (thermal and electrical) need to be clerly delineated
in any choice of cement.

Agreed that diamond is a good heat conducting material. Itscapability as
an electrical isulator is clear. In the case of transducers, one may or
may not need electrical conductivity. SO the admixture has to be
concocted accordingly. Old transducer makers have their favorites,
perhaps even as trade secrets. In any eveny, insulator additives seem to
be better know than electrical conducting additives.

Acoustic-mechanical connection has in days gone been accomplished via
soldering or firmly bolting or clamping a "stack" together.

I have often seen indium solder mentioned in this regard. Indium will
melt at a temperature that may below the curie temperature of some
piezoectrica. The polarzation could then be restablished at a
temperature that is below the meleting point of Indium. I do not know
the exact facts. Is it that Indium melts below the temperature which can
permanently diable the piezoeldtric properties of a transducer?

What ARE the facts?

Angelo Campane;;a
lost@the.net - 31 Aug 2007 18:44 GMT
>I'm looking for sources of conductive epoxy to be used in the manufacture of
>power transducers.
[quoted text clipped - 4 lines]
>needed (more silver). Looking for very thin bonds and low loss.
>                                                 Thanks, Mike

I've been pleased with the products these guys make.
http://www.miller-stephenson.com/
Angelo Campanella - 31 Aug 2007 21:42 GMT
>>I'm looking for sources of conductive epoxy to be used in the manufacture of
>>power transducers.  Have used impregnated mesh style that must be kept
[quoted text clipped - 3 lines]
> I've been pleased with the products these guys make.
> http://www.miller-stephenson.com/

    They show in this regard only an adhesive, which means that the
conductor additive still needs to be inserted. Two-component systems
help in this regard since the metal poweder can be added just into one
component.

        Ang. C.
 
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