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Natural Science Forum / Physics / Acoustics / November 2007



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Two Identical Utility Transformers - Resultant noise

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Mark B - 02 Nov 2007 01:56 GMT
Utility wants to add a second 10MVA transformer close to an existing
one.  Their consultant claims only a 3 dB increase.  This may be true
on average, but with nearly pure tones at 120 Hz, in phase, won't we
get interference patterns with 6 dB peaks compared to a single unit.
The pattern spacing would be pretty broad since the wavelength is
about 9 feet.  Am I correct?  10 x log (2 x P)^2 is an increase of 6.

Mark Bagdon
G - 02 Nov 2007 13:31 GMT
>Utility wants to add a second 10MVA transformer close to an existing
>one.  Their consultant claims only a 3 dB increase.  This may be true
>on average, but with nearly pure tones at 120 Hz, in phase, won't we
>get interference patterns with 6 dB peaks compared to a single unit.
>The pattern spacing would be pretty broad since the wavelength is
>about 9 feet.  Am I correct?  10 x log (2 x P)^2 is an increase of 6.

Right.
It could be the transformer is on another phase. A reversed phase would
certainly help.

greg
Mark B - 02 Nov 2007 14:32 GMT
> In article <1193965003.368087.280...@d55g2000hsg.googlegroups.com>, Mark B Greg:
Greg:

I already checked.  They will be in phase.

Mark

<mbag...@novusengineering.com> wrote:

> >Utility wants to add a second 10MVA transformer close to an existing
> >one.  Their consultant claims only a 3 dB increase.  This may be true
[quoted text clipped - 8 lines]
>
> greg
Asbjørn - 02 Nov 2007 19:56 GMT
>>Utility wants to add a second 10MVA transformer close to an existing
>>one.  Their consultant claims only a 3 dB increase.  This may be true
[quoted text clipped - 8 lines]
>
> greg

I think reversing phase only moves the pattern...

Asbjørn
Fleetie - 02 Nov 2007 23:07 GMT
>>Utility wants to add a second 10MVA transformer close to an existing
>>one.  Their consultant claims only a 3 dB increase.  This may be true
[quoted text clipped - 8 lines]
>
> greg

Wrong. It would certainly not help.

Magnetostrictive hum occurs because the metal in the laminations changes size
slightly in proportion to the magnetic field. IIRC, high fields _contract_ the
metal.

This effect does not care about the direction (polarity) of the field, so you
get 120Hz from 60Hz AC. So whenever the voltage is high (positive OR negative),
the metal contracts.

So If you feed a second transformer with a voltage 180 degres out of phase with
the first, you get THE SAME 120Hz hum, in phase with the first.

Oh dear.

Martin
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Savant - 02 Nov 2007 17:02 GMT
> Utility wants to add a second 10MVA transformer close to an existing
> one.  Their consultant claims only a 3 dB increase.  This may be true
[quoted text clipped - 4 lines]
>
> Mark Bagdon

Um, isn't this assumption only valid for coherent point sources?  I
would hardly consider a transformer a point source at 120 Hz, at least
for the purposes of this calc and the (assumed) distances and
dimensions involved.

And I think this would also have to assume that the sound-generating
surfaces of the myriad structural elements of one transformer were all
vibrating in phase relative to the same elements on the other
transformer, no?  That seems unlikely to me.

I'm skeptical, but curious.

Savant
Mark B - 02 Nov 2007 18:59 GMT
> > Utility wants to add a second 10MVA transformer close to an existing
> > one.  Their consultant claims only a 3 dB increase.  This may be true
[quoted text clipped - 18 lines]
>
> Savant

I agree.  I suppose I should draw some more accurate diagrams to map
it.  The faces of the transformer are over 9 feet (one wave length)
long and the sound seems to radiate from the whole surface as well as
the cooling tubes.  I suppose that that would destroy the coherance of
the sound.  We did find a surprising large peak on the 45 degree axis
at some distance from the existing unit, which made me think that
there might be some constructive interference going on between the two
sides of the unit.
Mark B - 02 Nov 2007 19:37 GMT
> > Utility wants to add a second 10MVA transformer close to an existing
> > one.  Their consultant claims only a 3 dB increase.  This may be true
[quoted text clipped - 18 lines]
>
> Savant

Savant:

Also when I presented this question to Dan Driscoll, who what the
acoustical analyst for the NYS Public Service Commission for many
years, his immediate reaction was 6 dB peaks and a diffraction
pattern.  I have a call in to see of he has ever measured it.

Mark
Savant - 02 Nov 2007 23:16 GMT
Mark,

I'm curious about this now, which could be good or bad...

One IEEE paper I dug up lists a standard deviation for tonal noise at
120 Hz around the circumference of transformers (20+ MVA) of 4.1 - 4.4
dB (fans on - fans off, resp.) and states the following:

"Comparisons of the circumferential traverse data of many transformers
did not yield a single generally valid directivity pattern, and thus
it does not seem feasible to identify a 'beneficial orientation' for
transformers."

{Source: "Field Study of Sound Radiation by Power Transformers" from
IEEE Transactions on Power Apparatus and Systems, Vol. PAS-100, No. 7,
July 1981 by Istv?n V?r (BBN), et al.}

However, a different IEEE paper, published a year earlier, provides
polar sound level plot predictions of tonal radiation based on surface
accelerometer measurements at 250 points around the tank.  Some of the
plots are correlated with measured data.  One that is not
(unfortunately) shows a total delta of about 15-20 dB at 120 Hz around
a 19.5 MVA transformer.  {Source: "Prediction of Far Field Sound
Radiation from Transformers" from IEEE Transactions on Power Apparatus
and Systems, Vol. PAS-99, No. 1, Jan./Feb. 1980 by G.O. Usry (GE), P.
Saha (GIT), et al.}

My gut would tell me to rely on the field study more than the
predictive study.  But your measurements may say otherwise, at least
for the specific transformer(s) you're studying.

What can you tell about the measurements you made?  How many were made
around the unit?  At what distance?  What was the high-low delta at
120 Hz?

Regards,

Savant
Mark B - 08 Nov 2007 16:49 GMT
> Mark,
>
[quoted text clipped - 34 lines]
>
> Savant

Sorry for delayed response.  The sum of the 125 and 250 Hz bands (A-
weighted) were 52.0 dB along the 45 deg line and 44.2 dB directly off
the face at a distance of 107 feet.  Quite a jump.  The neighboring
landowner pointed out the effect to us.  Not the magnitude you
mentioned but still significant.

Can I get the IEEE documents on line?

Noral - Dan does not have the BBN study but I have asked utility to
see if they can get it.

Mark
Angelo Campanella - 08 Nov 2007 17:21 GMT
> Sorry for delayed response.  The sum of the 125 and 250 Hz bands (A-
> weighted) were 52.0 dB along the 45 deg line and 44.2 dB directly off
> the face at a distance of 107 feet.  Quite a jump.  The neighboring
> landowner pointed out the effect to us.  Not the magnitude you
> mentioned but still significant.

    To attempt prediction of the pattern of a source of monotone noise
(120Hz and some of its harmoics) that is larger than a wavelegth is
folly. No design process I know of models such a source reliably because
they will not know the relative vibration level of each face without
extenive surface vibration measurements or an ultra careful mechanical
design of the transormer case.

    Pertient field studies start with the type of data you have already
provided. The next step is to make a simple model of the source, then to
shield the surfaces you believe to be the sources causing the sound
level in your complaintant position.

    The usual outcome is a barrier wall, often of "SoundBlox" which does
not require encroachment to a live transformer and its structure.

    Noise control on the transformer case might proceed by mapping the
vibration of all its surfaces, perhaps not an enjoyable task if the
transformer is live. If louud surfaces are identified, they coud be
shielded by an additional enclosure, if feasible.

    Large transformer oise control should start at the transformer factory
where these parameters are more readily processed.

        AngeloCampanella
Savant - 08 Nov 2007 19:18 GMT
> > Mark,
>
[quoted text clipped - 49 lines]
>
> - Show quoted text -

If you're an IEEE member you can.  Otherwise, you might be able to
find them through a library.  Perhaps a local (engineering)
university?

There's also an ASME paper of interest which presents more measured
data: "Power Transformer Noise - Generation, Propagation and Control -
A Review" by P. Saha (then with Blachford), it looks like the
publication date is 1987, and I think it's from their Winter Annual
Meeting (poor copy).  Unfortunately, the measured data presented is
from another author's study - a paper I haven't had any luck tracking
down (so far).  But the directivity graph of 120 Hz is even worse than
the others I listed above - roughly 20 dB variation all the way
around.  This led to the author's (Saha's) conclusion: "This
demonstrates that the propagation of noise from a transformer is
poorly modeled as propagation from an omnidirectional coherent
source."

Also, I will note that I totally concur with Ang's assessment above.

Savant
Mark B - 15 Nov 2007 14:12 GMT
> > > Mark,
>
[quoted text clipped - 72 lines]
>
> - Show quoted text -

Thanks for all your input.  The Planning Board met and decided to
require a noise barrier for the new (actually old and relocated)
transformer, not the existing.  That should pretty much preserve the
existing conditions -  in the direction of the complainant, anyway.
They have proposed a Sound Fighter wall which I believe is absorptive
on one side.

Mark Bagdon
Angelo Campanella - 15 Nov 2007 15:48 GMT
> Thanks for all your input.  The Planning Board met and decided to
> require a noise barrier for the new (actually old and relocated)
> transformer, not the existing.  That should pretty much preserve the
> existing conditions -  in the direction of the complainant, anyway.
> They have proposed a Sound Fighter wall which I believe is absorptive
> on one side.

    Correct. It's usuallybeen "SoundBlox, with the absorber openings on the
inside surface to reduce reverberance and sound backscattering over the
wall. Sheet metal or wood also works, the contra-issues being mainly
cost and durability. As long as the area density is more than two pounds
per square foot, this will be a good barrier to transformer nosie
emissions as long as it is high enough. Make sure this wall is snug to
the ground with no visible openings; add small scupper hole drains if
necessary for rainwater.

    Angelo Campanella
Noral Stewart - 04 Nov 2007 00:35 GMT
Mark,

BBN did a major study for Edison Electric Institute back in the late 70's to
provide guidance on predicting noise from transformers.  You typically have
two sources, the tonal noise of the transformer itself and the cooling fans.
It is the tonal noise that concerns you and you are right that it can add to
more than 3 dB but not necessarily a full 6 on average.  The study is in two
or three volumes and one volume concentrates on practical noise control and
field predictions.  It provides some guidance on combining both the tonal
and overall noise of multiple transformers.  I would suspect that Dan
Driscoll would have a copy of it if he is convenient to you.

> Utility wants to add a second 10MVA transformer close to an existing
> one.  Their consultant claims only a 3 dB increase.  This may be true
[quoted text clipped - 4 lines]
>
> Mark Bagdon
 
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