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Natural Science Forum / Chemistry / Organic Synthesis / May 2005



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Super-dry Ethanol.

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Peter Jason - 17 May 2005 12:22 GMT
Is it possible to produce this by azeotropic extraction of water traces with
hexane/heptane?

I have ethanol at 95% and want to produce a grade suitable for the malonic
ester synthesis.

Please help.
muha - 19 May 2005 08:19 GMT
I am familiar with benzene azeotropic distillation. The trouble is that
it takes a good (=large and expensive) fractional distillation column,
plus lot of time, and the product is not perfectly dry and it contains
benzene. They used this method in industry long time ago but it was not
the nicest way of doing it in the lab.

The traditional drying method was to pre-dry ethanol with CaO, then
dissolve Na, add diethyl phtalate, boil for a while and distil.

Alternative was to dissolve Mg ribbon, (like with MeOH), boil for a
while and distill. The trouble with Mg method is that you need to have
less than 1% of water already - otherwise Mg fails to dissolve. And you
may need to add a soluble mercury salt like HgCl2 to amalgamate Mg to
get the reaction started.

So all and all, I would recommend buying anhydrous EtOH - it is easier
and cheaper.
beavith - 19 May 2005 08:19 GMT
>Is it possible to produce this by azeotropic extraction of water traces with
>hexane/heptane?
[quoted text clipped - 3 lines]
>
>Please help.

molecular sieves or anhydrous CuSO4 won't do it?
dudleyjones@gmail.com - 19 May 2005 08:20 GMT
Drying over 4 angstrom molecular sieves is the way to go.
madalch@starmail.com - 19 May 2005 08:20 GMT
> Is it possible to produce this by azeotropic extraction of water traces with
> hexane/heptane?
>
> I have ethanol at 95% and want to produce a grade suitable for the malonic
> ester synthesis.

If I were you, I'd dry the ethanol by refluxing it over magnesium
turnings for a few hours before distilling it.  You'd probably want to
pre-dry it with drierite or MgSO4 first, though.

Cheers,
Darren S. A. George, PhD, LRHSC
News Subsystem - 19 May 2005 08:20 GMT
> Is it possible to produce this by azeotropic extraction of water
> traces with hexane/heptane?
[quoted text clipped - 3 lines]
>
> Please help.

I would guess any ternary with those solvents would not be that useful.  The
traditional way (which works!) is to use benzene.  In fact you can go one
step futher and add sodium hydroxide and keep azeodrying and end up with
sodium ethoxide solution.  I used to work where they did exactly that, to
make tonnage quantities of malonic esters.

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Ron Jones

Don't repeat history, see unreported near misses in chemical lab/plant
at http://www.crhf.org.uk

Dave Munzuno - 19 May 2005 08:21 GMT
> Is it possible to produce this by azeotropic extraction of water traces with
> hexane/heptane?

Actually the benzene/ethanol/water azeotrope is the most commonly used.  But
a much better technique is a to take 1 L of ethanol and add 25 g of
magnesium metal.  Reflux until the metal is consumed (add a few drops of
chloroform if it doesn't start to get cloudy).  It will take a good 24 h to
convert the metal to magnesium ethoxide.

Then just distill the ethanol off.  It will be very dry.

Dave
maison.mousse - 19 May 2005 08:21 GMT
Peter Jason a ?crit dans le message ...
>Is it possible to produce this by azeotropic extraction of water traces with
>hexane/heptane?
[quoted text clipped - 3 lines]
>
>Please help.

There should be no problem doing the esterification with
95% EtOH.  The fastest and most simple method to "dry" alcohol or produce
absolute alcohol is to run it through a column of corn meal.  Yes!! Corn
meal.
  However, since you asked the question I would think it is unlikely that
this esterification is something you could do successfully or safely.
    You might want to drop by an University  and ask about this at their
chemistry department.
JOL
Peter Jason - 20 May 2005 08:16 GMT
> Peter Jason wrote:
>> Is it possible to produce this by azeotropic extraction of water
[quoted text clipped - 11 lines]
> sodium ethoxide solution.  I used to work where they did exactly that, to
> make tonnage quantities of malonic esters.

Thank you.  The use of NaOH to produce the ethylate might be the way for us
to go because is involves only one equipment setup.
Peter Jason - 26 May 2005 08:16 GMT
> Peter Jason wrote:
>> Is it possible to produce this by azeotropic extraction of water
[quoted text clipped - 11 lines]
> sodium ethoxide solution.  I used to work where they did exactly that, to
> make tonnage quantities of malonic esters.

Thank you.  The use of NaOH to produce the ethylate might be the way for us
to go because is involves only one equipment setup.
 
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